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Capacitor discharge studwelder

Wullener Feld 48, 58454 Witten +492302956400 info@bolzenschweissen.de

AS 1200 series Productvideo

1200 Serie Video

This link send you on You Tube

AS 1266 CD Studwelder

AS1266 300

AS 1266 Capacitor Discharge Studwelder [PDF]


Universal unit with transformer charge

strong and fast, with GLCD display

thin sheet metal applications, control cabinet construction
front panels, plant engineering

capacity 66mF
Charging voltage: up to 220V !

Welding ranges on thin sheet metal
depending on welding gun:

Steel: Ø3-8* Guns:AS1802D,AS1803D,AS1804D
Edelstahl:Ø3-8* Pistolen:AS1802D,AS1803D,AS1804D
Brass: Ø3-6 Guns:AS1802D,AS1803D,AS1804D
Aluminum: Ø3-6 guns AS1803D, AS1901D

Capacitor capacitance, as a measure of welding power, can be boosted to 78mF.
This leaves more reserves for most welding applications.

*) 8mm Depending on application according to DIN possible (only on thin sheet with good surface)
**) as special variant also in the steps 78mF

AS 1266V CD Studwelder

AS1266 300

AS 1266V Capacitor Discharge Studwelder [PDF]

strengthened universal unit with transformer charge

strong and fast, with GLCD display

thin sheet metal applications, control cabinet construction
front panels, plant engineering

capacity 78mF
Charging voltage: up to 220V !

Welding ranges on thin sheet metal
depending on welding gun:

Steel: Ø3-8* Guns:AS1802D,AS1803D,AS1804D
Edelstahl:Ø3-8* Pistolen:AS1802D,AS1803D,AS1804D
Brass: Ø3-6 Guns:AS1802D,AS1803D,AS1804D
Aluminum: Ø3-6 guns AS1803D, AS1901D

The capacitor capacity, as a measure of welding power, is increased in this version.
This leaves more reserves for most welding applications.

*) 8mm Depending on application according to DIN possible (only on thin sheet with good surface)
**) as special variant also in the steps 78mF

 

  

AS 1200 CD Studwelder

AS2104

AS 1200 stud welder [PDF]


All-IN unit with inverter charging
scalable for any application 33-99mF

powerful and fast, with GLCD display

thin sheet metal applications, control cabinet construction
front panels, plant engineering

capacity switchable 99mF 66/99 optional 33/99
Charging voltage: up to 220V !

Welding ranges on thin sheet metal
depending on welding gun:

Steel: Ø3-8 and 10* Guns:AS1802,AS1803,AS1804
Edelstahl:Ø3-10* Pistolen:AS1802,AS1803,AS1804
Brass: Ø3-8 Guns:AS1802,AS1803,AS1804
Aluminum: Ø3-6 and 8 guns AS1803, AS1901

The capacitance of the capacitors as a measure of welding power can be amplified up to 132mF.
This leaves more reserves for almost all welding tasks.

*) Depending on the application outside the process range according to DIN possible

 

 

 

 

AS 1200V CD Studwelder boosted

AS2104

AS 1200V CD Studwelder boosted [PDF]
  

Boosted all-rounder with inverter charging
scalable for any application

strong and fast, with GLCD display

thin sheet metal applications, control cabinet construction
front panels, plant engineering

capacity 132mF switchable 66/132 **
Wide range suitable for all sizes !
Charging voltage: up to 220V !

Welding ranges on thin sheet metal
depending on welding gun:

Steel: Ø3-8 and 10,12* Guns:AS1802D,AS180D3,AS1804D
Edelstahl:Ø3-10,12* Pistolen:AS1802D,AS1803D,AS1804d
Brass: Ø3-8 Guns:AS1802D,AS1803D,AS180D
Aluminum: Ø3-6 and (8*) Guns AS1803D, AS1901

*) 10-12mm Depending on the application outside the process range
possible according to DIN (no process test)
**) as special variant also available in 33/99mF stages

 

AS 1200 CNC CD Studwelder with CNC interface

AS2104

AS 1200 CNC Studwelder [PDF]


All-rounder with inverter charging
and CNC interface scalable for any application

The Sub-D CNC interface enables smooth operation on an
operation on an automated system. Due to the parameter selection
via the bus operation, the superordinate control system can specify the
parameters for the next weld, so that different parameters can be set in one
parameters can be set in one run without an operator.

Provided interface:
Off: Contact, Error, Ready
On: 4-bit bus for parameter selection P0-P15

Profibus, Ethercat, etc on request

powerful and fast, with GLCD display

thin sheet metal applications, control cabinet construction
front panels, CNC and robot applications

capacity 99mF switchable 66/99 **
Wide range suitable for all sizes !
Charging voltage: up to 220V !

Welding ranges on thin sheet metal
depending on welding gun:

Steel: Ø3-8 and 10* Guns:AS1802D,AS1803D,AS1804D
Edelstahl:Ø3-10* Pistolen:AS1802D,AS1803D,AS1804D
Brass: Ø3-8 Guns:AS1802D,AS1803D,AS1804D
Aluminum: Ø3-6 and 8 guns AS1803D, AS1901

Capacitance of capacitors as a measure of welding power can be amplified up to 132mF.
This leaves more reserves for almost all welding tasks.

*) 10-12mm Depending on the application outside the procedure range
according to DIN possible (no procedure test)
**) as a special variant also in the steps 33/99mF

AS 1200AT CD Studwelder Feeding interface

AS2104

AS 1200 AT Bolzenschweißgerät [PDF]
 

All-rounder with inverter charging
and feeding interface scalable for any application

This device controls both the automatic welding guns
AS 5100, AS5200, as well as an optional connected stud feeder
AS VBZ 5000 stud feeder. This ensures low-fatigue continuous operation with high
continuous operation with high output is achieved. The feed gun is
usually provided on a balancer above the workstation.
Depending on the workpiece, cycle times of up to
2 sec. per weld are achieved.


thumbnail 0124AS 5100AT

strong and fast, with GLCD display

Thin sheet metal applications, control cabinet construction
front panels, plant engineering

Capacity 99mF switchable 66/99 **
Wide range suitable for all sizes !
Charging voltage: up to 220V !

Welding ranges on thin sheet metal
depending on welding gun:

AT welding guns: AS 5100, AS5200, automatic head ASA-AK1

The capacity of the capacitors as a measure for the welding power can be amplified up to 132mF.
This leaves more reserves for almost all welding tasks.


**) als Sondervariante auch in den Stufen 33/99mF

 

AS 1802D / AS 1802 Contact Studwelding Gun

AS2104

AS1802 / 1802D Contact gun   [PDF]

Stepless spring adjustment

Welding range depending on power source:
Steel: Ø 1-10mm
Steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-10mm
Aluminum: Ø 3-4mm
Brass: Ø 1-10mm

suitable units for AS1802D: 

AS1200, AS1266,
AS1066MC (A) ,AS1095MCi 

suitable units for AS1802: AS1066, AS1066A, AS1095Bi, AS1095

 

AS 1803D / AS1803 Precision Contact Gun

AS2104

AS1803 / AS1803D   [PDF]

precision gun with
Ball guide

Welding range depending on power source:
Steel: Ø 1-10mm
steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-10mm
Aluminum: Ø 2-6mm (8)
Brass: Ø 1-10mm

 

suitable units for AS1803D:  AS1200, AS1266,
AS1066MC (A) , AS1095MCi, AS Iso
suitable units forAS1803:  
AS1066, AS1066A, AS1095Bi, AS1095

 

 

 

 

 

 

 

AS 1804D / AS 1804 Mini contact gun

AS2104

AS1804 / AS1804D    [PDF]

Short gun

Welding range depending on power source:
Steel: Ø 1-8mm
steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-8mm
Aluminum: Ø 3-4mm (5)
Brass: Ø 1-6mm

 

suitable unit for AS1804D: 

 

AS1200, AS1266,
AS1066MC (A), AS1095MCi, AS Iso

suitable unit for AS1804:  
 AS1066, AS1066A, AS1095Bi, AS1095

 

 

 

 

 

 

AS 1901 Autolift Gap Gun

AS2104

AS1901 [PDF]

Position pistol/ Gap
magnetic gap stroke with MC devices
or 1200 series

Welding range depending on the power source:
steel: Ø 1-10mm
steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-10mm
Aluminum: Ø 2-6mm (8)
Brass: Ø 1-10mm

suitable unit for AS 1901:

ASIso66, AS1066MC, AS1095MC, AS1200, AS1266



 

 

 

 

AS 1811 Cupped Pin Studwelding Gun

AS2104

AS1811 [PDF]

Cup nail gun
Iso nail gun
receptacle Ø 10mm round
extra long cable

Welding range depending on power source:
plate nails: Ø1-3mm
iso nails: Ø 1-4mm
steel galvanized: Ø 1-4mm
Stainless steel: Ø 1-4mm
Aluminum: Ø 3-4mm 4
Brass: Ø 1-4mm

 

suitable unit for  AS1811:  AS1200, AS1266,
AS1066MC (A), AS1095MCi, AS Iso

 

1803D cathodic protection

Kathodenschutzpistole klein

AS 1803D K [video]

cathodic protection welding

This gun is based on the AS 1803D and have all properties from the AS1803. The cathodic protection attachment is ideal for applications where the working with conventional earth clamps is not possible or only possible to a limited extent. It is particularly frequently used for welding on round surfaces, such as the cathodic corrosion protection of gas pipes.

(Art. number: 197 100 09)

Schweißanwendung je nach Stromquelle:

piepe materials: un-, niedrig-, hochlegierte Stähle

stud materials: artgleich (4.8 verkupfert, A2/50)

stud piepe combination:

piepe Ø 15-40mm= max M4 stud

piepe Ø 40-100mm= max M5 stud

piepe Ø >150mm= max M6 stud

Min piepe thikness Ø: 1mm

 

suitable unit for AS 1803DK :

AS1266, AS1200

 

AS 5200 feeding studwelding gun

AS5200 Automatikpistole500Arnhold Bolzenschweißen Automatikpistole

AS5200[PDF]

Automatic gun with double ball guide

Weight incl. cable: 4 Kg
Control cable plug: 7-pin
Cable length: 5m
stroke height: 0-9mm stepless
Stud diameter: 2,5-8mm,
Stud length: 6-35mm, depending on accessory equipment
Welding suitability material according to power source and process.

Suitable equipment:
AS1200AT, AS1095MC AT, AS2108,AS2210, AS2118, each with
required feeding interface

as a rule the gun is equipped with a balancer
above the working platform, so that the
platform, so that the distance to the workpiece
remains as short as possible

To the You Tube Video

 

1803D K22 cathodic protection

Kathodenschutzschweißen K22Kathodenschutz K22 

AS 1803D K22 

The new Cathodic Protection Attachment is optimated for long life  and  welding 

Now available. The new innovative solution for cathodic protection welding. This revised version of the cathodic protection attachment ensures better welding results and less wear on the electrodes because of its innovative construktion.

The cathodic protection attachment is used when conventional ground clamps are no longer usable. It establishes the ground connection directly at the gun. This attachment is optimated for welding on round workpieces, where it is impossible to connect ground clamps. It is mostly used for cathodic corrosion protection on gas pipelines.

The double-sided positioning of the ground electrodes leads to an avoidance of blowing effects and insures a very good welding quality. The new technical design also makes it almost impossible to attach the attachment incorrectly. The heavy wear of the old Cathodic protection attachment is totally minimized.

(Art No: 197 10 011)

Wellding applications depending on welding unit:

piepe materials: un-, niedrig-, hochlegierte Stähle

stud materials: artgleich (4.8 verkupfert, A2/50)

stud piepe combination:

piepe Ø 15-40mm= max M4 stud

piepe Ø 40-100mm= max M5 stud

piepe Ø >150mm= max M6 stud

Min piepe thikness Ø: 1mm

suitable unit for AS 1803D K22:   AS 1266 / AS1200

 

AS2104

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