Automation

Automation rund ums Bolzenschweißen für jede Schweißaufgabe.
Es gibt fast nichts, was wir noch nicht zusammen mit unseren Kunden umgesetzt haben.

Jede Schweißmaschine wird auf die speziellen Bedürfnisse unserer Kunden abgestimmt.
Das kann auf der einen Seite eine einfache Automation für eine spezielle Aufgabe sein, oder
eine positionierende Ein-Achs CNC, bis hin zur 5 Achs Anlage mit Drehachsen, Wechsel- und Drehtischen.

Hierzu gibt es noch reichlich Zubehör wie Handeinwurfstationen, Sprüheinrichtungen, Fräseinrichtungen, Sonderköpfe
Vollendet werden unsere High End CNC Anlagen zum Beispiel mit einer Beckhoff PC Stuerung unter Windows 10. Hier lassen sich verschiedene
Visualisierungen, Schweißdatenüberwachungen, und automatisierte Progammiersysteme implementieren.
Ein Postprozessor kann Daten aus DXF Zeichnungen automatisiert in CNC Progamme umschlüsseln

 

Hier die Galerie mit einer Auswahl an bereits umgesetzten Projekten

geraetegruppe
Capacitor Discharge Studwelder
Tip Ingnition

 

AS2104
PDF

----

AS1066

most favorable device on the market

Especially suitable, as a portable device for:

thin sheet metal applications, control cabinet construction
front panels,

capacity 66mF
Charging voltage: up to 220V !
Welding ranges depending on welding gun:

Steel: Ø3-8              Guns:AS1802,AS1803,AS1804
Edelstahl:Ø3-8        Guns:AS1802,AS1803,AS1804
Brass: Ø3-6              Guns:AS1802,AS1803,AS1804
Aluminum: Ø3-6     Guns:AS1803



 AS1066A
PDF

 

AS 1066A

allround device with digital display

Especially suitable, as a portable device for:

thin sheet metal applications, control cabinet construction
front panels,

capacity 66mF
Charging voltage: up to 220V !
Welding ranges depending on welding gun:

Steel: Ø3-8              Guns:AS1802,AS1803,AS1804
Edelstahl:Ø3-8        Guns:AS1802,AS1803,AS1804
Brass: Ø3-6              Guns:AS1802,AS1803,AS1804
Aluminum: Ø3-6     Guns:AS1803



 

 AS 1095Bi
PDF

 

   

AS 1095 Bi

Inverter charging

powerful and fast, with LED display

thin sheet metal applications, control cabinet construction
front panels...

capacity 104mF
charging voltage: up to 220V !

Welding ranges on thin sheet
depending on welding gun:

Steel: Ø3-8 (10)         Guns:AS1802,AS1803,AS1804
Edelstahl:Ø3-10        Guns:AS1802,AS1803,AS1804
Brass: Ø3-8               Guns:AS1802,AS1803,AS1804
Aluminum: Ø3-6      Guns:AS1803

The capacitance of the capacitors as a measure of the
welding performance can be increased up to 156mF.
This leaves more reserves for almost all
welding tasks


 

 ASISO66h400    

Iso 66

Special device for insulation application

Especially suitable, as a portable device for:
Ventilation construction, industrial insulation

Capacity 66mF
Charging voltage: up to 220V !
Welding ranges depending on welding gun:

cupped head pins steel/stainless
up to 3mm shank                                          gun AS1811
Insulated nails steel/VA
up to 5 mm shank                                         gun AS1811

With a 2nd welding gun also standard studs can be welded
welded:


Steel: Ø3-8              Guns:AS1802,AS1803,AS1804
Edelstahl:Ø3-8        Guns:AS1802,AS1803,AS1804
Brass: Ø3-6              Guns:AS1802,AS1803,AS1804
Aluminum: Ø3-6     Guns:AS1803


 

     

 

Spitzenzündungs- Schweißpistolen

 

----  

as2901 

PDF

   

AS1802

Stepless spring adjustment

Welding range depending on power source:
Steel: Ø 1-10mm
Steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-10mm
Aluminum: Ø 3-4mm
Brass: Ø 1-10mm

Suitable devices
AS1066,AS1066A,AS1066MC,
AS1095Bi,AS1095MCi



 

as2901
PDF
   

AS1803

easy slide gun with
Ball guide

Welding range depending on power source:
Steel: Ø 1-10mm
steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-10mm
Aluminum: Ø 2-6mm (8)
Brass: Ø 1-10mm

Suitable devices
AS1066,AS1066A,AS1066MC,
AS1095Bi,AS1095MCi



AS1804 mass
PDF
   

AS1804

Short gun

Welding range depending on power source:
Steel: Ø 1-8mm
steel galvanized: Ø 1-8mm
Stainless steel: Ø 1-8mm
Aluminum: Ø 3-4mm (5)
Brass: Ø 1-6mm

 

Suitable devices
AS1066,AS1066A,AS1066MC,
AS1095Bi,AS1095MCi



AS1811
PDF
 

AS1811

Cupped nail gun
Iso nail gun

receptacle Ø 10mm round
extra long cable

Welding range depending on power source:
plate nails: Ø1-3mm
iso nails: Ø 1-4mm
steel galvanized: Ø 1-4mm
Stainless steel: Ø 1-4mm
Aluminum: Ø 3-4mm 4
Brass: Ø 1-4mm

Suitable devices:
ASISo66, AS1066MC, AS1095MC



 


 

AS1901  

AS1901

Posipistol/ lift gap
magnetic gap stroke with MC devices

Welding range depending on the power source:
steel: Ø 1-10mm
steel galvanized: Ø 1-8mm
stainless steel: Ø 1-10mm
Aluminum: Ø 2-6mm (8)
Brass: Ø 1-10mm

 

Suitable devices:
ASISo66, AS1066MC, AS1095MC


AS 5100AT 
PDF
   

AS5100

Automatic gun

Welding range depending on the power source:
Steel: Ø 3-8mm
steel galvanized: Ø 3-8mm
Stainless steel: Ø 3-8mm
Aluminum: Ø 3-6mm (8)
Brass: Ø 3-8mm

Suitable devices:
AS1095MC- AT

usually the gun is mounted with a balancer
above the working platform, so that the
distance to the workpiece
remains as short as possible



 

 AS 1802kathoden    

AS1802-Kath

with grounding ring for overland pipelines
cathodic corrosion protection

optionally flat plugs,
or M6 threaded bolts are used

Suitable devices:
ASISo66, AS1066MC, AS1095MC

     
     

geraetegruppe
Drawn ARC Studwelder

 

AS2104               
PDF

----

AS2104

Our little one...

Especially suitable, as a portable device for:

Isolatians applications
Welding ranges steel:
Ceramic ferrule: M6- RDM8
Short cycle: 2-5mm
shielding gas: -


 

 

AS2108
PDF

 

AS2108

Allround device

Especially suitable, as a portable device for:
Plant engineering, Constructions

Welding range: Steel:
Ceramic ferrule: M6- RDM12
Short cycle: 2-6mm
shielding gas: 2-10 mm (optional)

optional:
Welding data monitoring
shielding gas control
Automatic interface


 

 AS2210b
PDF

 

   

AS2110 inverter

High End Inverter Device
with highest cycle rates

Welding ranges steel:
Ceramic ferrule: M6-Ø14
Short cycle: 2-10mm
shielding gas: 2-12mm (optional)

optional:
Welding data monitoring
shielding gas control
Automatic interface


 

 

AS2118 200x200
PDF

 

   AS2118 

The big one

Welding ranges steel:

Ceramic ferrule: M6-Ø19
Short cycle: 2-10mm
shielding gas: 2-12mm (optional)

 

optional:
Welding data monitoring
shielding gas control
Automatic interface

 

     
     

 

Hubzündungs- Schweißpistolen

 

 

as2901 

PDF

 

AS2901

Stepless gap-stroke adjustment

Welding ranges steel:
Ceramic ferrule: Ø 5-12mm
Short cycle: Ø 2-10mm
Slide attachments for:

Iso pins up to 500mm
Ceramic ferrule studs
Shaft anchor
Special bolts


 

 AS2902
PDF
 

AS2902

For flange bolts
Short cycle bolts
Stepless gap-stroke adjustment

Welding ranges steel:
Ceramic ferrule: -
Short cycle: Ø 2-10mm


 

 as2901
PDF
 

AS2903

automatic arc length compensation
automatically compensates
Length tolerances of studs

Welding ranges steel:
Ceramic ferrule: Ø 5-12mm
short cycle: Ø 2-10mm
Slide attachments for:

Isopins up to 500mm
Ceramic ferrule studs
Shaft anchor
Special bolts


 

 as2701
PDF
 

AS2702

automatic arc length compensation
automatically compensates
Length tolerances of studs

Welding ranges steel:
Ceramic ferrule: Ø 5-19mm
short cycle: Ø 2-10mm
Slide attachments for:

Isopins up to 500mm
Ceramic ferrule studs
Shaft anchor
Special bolts